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Industrial and commercial Energy Management Software
Energy is a valuable resource. If you’re seeking to lower your energy costs, increase your competitiveness and comply with statutory requirements, you know that consistent, end-to-end energy management is essential for industrial production.
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Time of day tariff
>>How can you save electricity during peak hours?
Machine Health
Vampire Energy
>>Take these actions to avoid paying for these vampire energy drainers
- Unplug electronics, chargers, and appliances when not in use.
- Set electronics to energy save mode; turn your monitor off when you step out.
- Use a power strip to turn all devices off at once
Production Loss
Changing from one shift to another was creating long periods of low or no production. generally this is a three shift operation with shift changes averaging 30 minutes three times per day, this became a costly and destructive routine.
>>How to reduce production losses
- Begin with some reading
- Get a data set of daily production data over a 12 month period
- Use a power strip to turn all devices off at once
- Data Analysis
- Use Cost Benefit analysis to show the reduction in production losses (gains) versus cost.
- Run production data each quarter and monitor losses and their nature.
Neutral Current
Neutral current is basically a zero sequence current. It is an undesired current which arises out of unbalanced loads. Ideally it should be zero.
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Energy monitoring in general is critical. Paraphrasing Peter Drucker:If you can’t measure it, you can’t manage it.” If you don’t measure, then how do you know how you are doing? Real-time monitoring takes things a step further, allowing facility managers and operators to begin a shift from a long reactive cycle to a much shorter reactive cycle toward being proactive.
Making smart energy decisions based on conditions in the past is difficult and expensive, given that energy has been wasted for the entirety of the reactive period. Real-time monitoring allows facility managers to better manage and analyze the vast amount of data being gathered from their buildings and point out where inefficiencies are occurring – shortening the reactive period significantly and saving significant amounts of energy. Using data available in real time enables facility managers to adjust HVAC, lighting, electrical distribution systems and other systems based on information gleaned from the system. Users can, at a glance, see system level inefficiencies and pivot operations quickly to reduce energy use. Schneider Electric’s energy and systems monitoring software can also be used to compare day-to-day usage to accurately forecast energy consumption. This can help ensure that real time adjustments of the systems are having the desired effect and help further influence behavioral changes over time. The data is presented in a way that’s easy-to-use and digest through interactive graphs, modules and comparisons, helping facility managers avoid data overload.
Unbalancd load
What is Load Balancing:
In a balanced system, the total active/reactive/apparent powers are simply the sum of their respective phase powers. In simple words, Power delivered to your premises is ideal and 100% efficient with no losses. Phase balancing is very important and usable to reduce distribution feeder losses and Improve system stability and security.
In General, three-phase load balance is the ideal situation for any Electrical system. It determines the quality of delivered Electrical Power. However, unbalanced may makes worse effect on Power quality of Electrical Power at distribution level.
The voltages are quite well balanced from the source which is the Electricity board. But, the voltages levels in your premise can become unbalanced due to the unequal system impedance, the unequal distribution of single phase loads, asymmetrical three-phase equipment and devices, unbalanced faults, damaged wiring, Harmonics, Loose Neutral Line, Overloaded wire.
Unbalanced Load Effects:
- Increases the neutral flow and leads to power loss.
- Causes difference in Voltage across the individual phases.
- Can damage equipment due to voltage drop.
- Wiring damage (Copper loss) due to excessive current on a phase.
- Neutral line may not handle large currents and can lead to accidents
The higher the voltage unbalance, the greater its impact on Electrical Grids Power Quality. The current unbalance is several times the level of voltage unbalance. Such an unbalance in the currents can lead to excessive line losses, losses in the stator and rotor of Motor, Malfunctioning of Relay, unsymmetrical measuring of Meters. Voltage unbalance also has an impact on ac variable speed drive systems where the front end converter consists of three-phase rectifier systems
Advantages of load balancing:
- Reduces neutral back flow saving on the power wastage.
- Stable Voltage levels on Individual phases.
- Reduces equipment damage.
- Longer wire Life.
Prevent Fire and other accidents – Neutral line may not handle large currents and can lead to accidents.
Check out how much Neutral current is going through your system.Neutral Current Calculator. When an electrical load consumes a different amount of electrical current in each phase, it is called an Unbalanced Load.
The main properties or characteristics of an Unbalance load are,
1. It consumes unequal current in each phase.
2. It causes to make voltage imbalance in a circuit.
3. It causes to flow leakage currents.
Unbalance Load Example: Faulty Three-phase motors(one or two winding burned), faulty three-phase heaters are the example of Unbalance Load.
Reverse Supply
Reverse Supply also known as Backfeeding may occur when the power provided by the electrical generator is able to flow over the electrical service line. Because an electrical transformer is capable of operating in both directions, electrical power generated from equipment on the consumer’s premises can backfeed through the transformer and energize the distribution line to which the transformer is connected.
Backfeeding occurs when electric power is being induced into the local power grid. Power flows in the opposite direction from its usual flow. An alternating current (AC) power station typically delivers power to the power grid by inducing a current to flow into the power grid when the voltage is positive, and inducing it to flow out of the power grid when the voltage is negative, and a typical power grid load (e.g. factory or home) induces current to flow out of the power grid when the voltage is positive and into the power grid when the voltage is negative. If either of these types of facilities starts inducing current like the other, then backfeeding is occurring. Generators that are backfeeding pumping energy into the grid making it available for all to use.
A power station will typically backfeed when it is shut down, due to local loads (e.g. lights or repair equipment). A power grid load may backfeed if it has distributed generation installed, such as a grid-connected photovoltaic solar power system or a microturbine-based power generator.